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Case Study Details

Tight Spaces & Even Tighter Timelines

Project Overview
As the exclusive flooring contractor for Vitasoy USA, Black Bear Coatings & Concrete was hired to maintain the plant’s flooring system to adhere to strict USDA regulations. This required repair of failing floors in the Extractor area which housed affixed machinery and immobile equipment. To minimize downtime, the team needed to work quickly in close quarters working around the equipment to provide a seamless system.
The Process
  • STEP 1
    Demo and remove all failing floors
  • STEP 2
    Diamond grind and shot blast to prepare sections
  • STEP 3
    Apply Poly-Crete with ColorFast
  • STEP 4
    Include an accelerator to meet tight deadlines
Project Details
  • Project Name - Vitasoy: Extractor #2
  • Type of Business - Food and Beverage Manufacturing
  • Location - Ayer, Massachusetts
  • Size - 850 sqft
  • Products - Poly-Crete MDB with ColorFast + an accelerator
Challenges
The Extractor area of the Vitasoy plant has oversized stationary equipment that the crew needed to accommodate during renovation. As a wet space, the Black Bear team also needed to ensure that the industrial flooring was seamless and waterproof to meet the rigid health and safety standards of a food processing plant. The team worked in tight spaces, and underneath processing room equipment, to install the Poly-Crete evenly throughout the area.

Black Bear's Solution

Black Bear was accustomed to working at the Vitasoy plant and knew the requirements of the specific environment. As a food manufacturing plant, Vitasoy flooring needs restoration every few years to maintain health and safety standards. Black Bear sought to upgrade their floors to a highly durable, slip-resistant, no VOC solution that would provide longer lasting results.

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Case Studies

Proven Results Through Real Cases

Multi-Phase Commercial Flooring Installation for Catania-Spagna’s Food Manufacturing Plant

Black Bear ensured a swift transition from one building to the next, while adhering to strict USDA and regulatory standards.

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Patchy Floors Required Black Bear to Transform GF Solutions’ Commercial Warehouse into a USDA Approved Food Processing Plant

The Black Bear team provided a slip-resistant, durable floor that was easier to maintain and would support the production facility.

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Pharmaceutical Manufacturer Required A Level Substrate and Moisture Mitigation System to Stay Compliant

Black Bear value engineered a more extensive and effective solution for flooring in need of repair.

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Black Bear Helps Transform Warehouse into a Biological Manufacturing Facility and Processing Center

Using only 20,000 sqft of the 80,000 square foot space, the general contractor on the project reached out to Black Bear to help prepare and...

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Leveling the Ground at Babson’s Innovation Center

Black Bear was brought in to integrate existing concrete slab with new concrete floors that would complete the re-envisioned room

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Waterproofing & Moisture Mitigation for Multi-Level Commercial Kitchen

Black Bear was asked to propose solutions for both moisture control, and easier maintenance in an area that adheres to FDA health codes and OSHA...

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VCT Commercial Floor Replacement for Shaw’s Supermarket

Shaw’s Supermarket needed a cost-effective, longer lasting solution that would replace the existing failing VCT commercial flooring.

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